Group of Energy Materials (GEM)

15
Jan Van Herle Min

MER Jan Van herle

GEM Group of Energy Materials (STI-SCI-JVH)

Electrochemical Engineering


Our mission

Conception, design, fabrication, assembly, testing, diagnostics, analysis and modeling of fuel cells and electrolysers from Watts to 100 kW, in both high temperature ceramic (750°C) and ambient temperature polymer (20-70°C) technologies, for both natural and renewable fuels.

Research topics

1

Understanding of the long-term durability of fuel cells and electrolysers, separating and quantifying the various performance degradation processes with time.

2

Designing, fabrication and buiding of fuel cell/electrolyser components and of dedicated test equipment, in particular for in situ measurements.

3

Multi-physics multi-scale modeling, from micrometric interfaces to complete systems, to support the design (axis 2) and performance understanding (axis 1).

Our key projects


Untitled Design

Reversible-CH4

We develop a complete pilot installation to demonstrate real seasonal storage of renewable electricity to methane injected into the gas grid, using a reversible fuel cell/electrolyser system (10/30 kW), with negligible emissions. Full operation expected in 2027.


  • SolydEra (VD)
  • HES-SO-Sion Despraz (VD
  • SP Groups (VS VD GE)
  • Oiken (VS)
  • Gaznat (VD)
10

ANEMEL

Alcaline membrane water electrolysis, using only Earth-abundant materials, is designed and characterised in our lab, which promises game-changing performance for H2/O2 production. We validated a 1 kWe unit in our lab for >1000h with our home built test bench.


Canton VS - GEM start-up DeltaSpark EU partners Gaznat (VD)

Untitled Design (33)

HYSPIRE

Steam electrolysis in oxygen ion or proton conducting ceramics is performed at 500-700°C at small scale. In parallel, a powerful 3D CFD coupled multi-physics steam electrolyzer stack dynamic model was set up.


  • SolydEra (VD; IT)
  • EU partners NCEPU (China)

Our results and highlights

1

Three connected papers were published on alkaline membrane water electrolysis, reporting some electrochemical analysis for the 1st time (on a stack); one paper reached the Journal cover.

2

Xinyi Wei (PhD thesis May 2025) received the Best Researcher of the Year Award from the EU Clean Hydrogen Partnership (Nov 2025), among 42 top candidates, a high international distinction for a young researcher (<35 yrs).

Suhas Nuggehalli received a PhD Excellence distinction (Aug 2025) for his keen Entrepreneurship in parallel to the PhD thesis.

3

2 new very competitive EU calls were won (1.6 M€), with scores of 14/15 and 15/15. This maintains GEM as the No.1 lab of EPFL in EU grants.

4

1 patent filed, 1 start-up created (December 2025, DeltaSpark)

5

17 Journal articles published in 2025, 1 book.

Team & talents

Lab team size
  • 21 members + 10 master students + 3 guest PhD students
  • The GEM lab is composed of 1/3rd PhD students, 1/3rd scientists, 1/3rd engineers
Specific Team Member
  • Samaneh Daviran develops novel protective coatings against steel corrosion, using cheap wet deposition techniques, and obtained a competitive Ignition Grant to pursue this work.
  • Hangyu Yu ran a fuel cell system on natural gas for 2 yrs, applying optimized control, succesfully defended his PhD thesis in Sep 2025, publishing several papers. His work is highly fertile for follow-up proposals.
Skills developed by the scientific team
  • Getting hands dirty in buiding and testing devices and specific characterisation equipment.
  • Training the brain into learning softwares, underlying maths, and programming code. Hangyu Yu released an electrochemical analysis tool to the scientific community.
Other
  • GEM Team members learn self-responsibility, how to work in a team, to raise funding, to network, to collaborate with other academic and industrial entities, and the necessity of legal frameworks.
  • Suhas Nuggehalli and Luc Bondaz raised 1.4 MCHF funding from multiple sources for their startup DeltaSpark.

Regional and social impacts

1

Storing excess electricity into fuels for later reuse helps in making us less dependent on winter electricity import, which will become even more crucial if nuclear power is phased out. Already today we export 2x in summer what we import in winter.

2

Our seasonal storage pilot installation, CH4 to power (winter) and power to CH4 (summer), will be a first-of-a-kind hardware demonstration without simulating any component.

3

Our lab trains engineers for tomorrow’s technologies that define and shape the energy transition. Affordable available energy (clean and efficient) is a backbone of a productive industry and of a stable supportive society.

4

We initiate 15-20 new master students per year into our activities via direct project work.

Perspectives and challenges

Main opportunities

  • SOFCs on NG (elec. efficiency >60%, no pollution) are in high demand, owing to the exponential rise of AI and its power demand (1 data center = 28 MWe)
  • Demonstrating full seasonal storage feasibility with reversible power-to-gas-to-power and the gas grid
  • 10/30 kW installation in Energypolis and 50 / 150 kW installation in Aigle with Gaznat and SolydEra
  • Produce clean liquid fuels from electricity and carbon-sources
  • Developing compact footprint alcaline membrane water electrolysis

Main challenges

  • Funding cuts and ferocious funding competition
  • Lack of test and fabrication infrastructure space
  • Europe’s harmful self-isolation in its energy transition choices.

Future Partnerships

  • Reinforce the Gaznat-SolydEra partnership; SolydEra is SOFC technology leading
  • Partnerships with other fuel cell / electrolyser companies
  • Alignment with the gas industry for CH4 as vector

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